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This kind of controller has a very large instantaneous welding current, 100 to 200A, and the heat inside the mos tube is also very large! Therefore, when testing the machine, the welding energy should start from the minimum, and the welding can be guaranteed. Don"t set too large! The most important thing is to pay attention to the range of the power supply and the thickness of the welded nickel strip! If the nickel band is too thick, the tube will burn easily!
Notice:
Please read the instructions in the package carefully,We donot provide extra technical support for it.
Please make sure you know how to config it before purchasing.
Features:
1. Wide selection of welding power supply: lithium battery power supply or 12V car battery.
2. The controller is controlled by a single chip microcomputer, and the output pulse is accurate to ensure the welding quality.
3. With LCD display screen, can display welding parameters.
4. The welding pen and the input line are connected by U-shaped cold-pressed terminals, which is convenient for disassembly and replacement.
5. Using automatic touch welding mode, while retaining the manual trigger interface, you can choose according to your own use.
6. The board uses 2 Gusi copper to increase the overcurrent capacity.
7. Using 5*300A MOS tubes, non-disassembled MOS tubes.
8. The MOS tube driver adopts the imported special chip driver. The fastest MOS tube can be hit with 20nS. The switch is fast to prevent the explosion of the tube and the non-triode push-pull drive.
9. The MOS drive design adds a transient diode to protect the MOS and prevent the explosion of the tube.
10. 10AWG multi-filament flexible wire is used for the welding pen line and the input line to increase the overcurrent capacity.
11.The controller is mainly for welding nickel-plated steel strips from 0.1mm to 0.15mm.
12. A 25V10000uF high-frequency low-resistance capacitor is added to the power input for energy compensation, which increases welding stability.
Instructions for Use:
1: Power Connection
The controller comes with a 20cm long 10AWG input wire. One end has been crimped with a U-shaped terminal, and the other end has not been processed. Connect the crimped U-shaped terminal to the control power input terminal, and the other end is processed according to its own power supply. Do not connect the negative electrode wrong.
2: Switch on and off
There is a power switch under the control board. After pressing, wait for 3 seconds. After the buzzer drops, the LCD lights up and the boot is complete. Press the power switch again to shut down.
3: Screen description and parameter adjustment.
WELD ENERGY: 01-99 (adjustable by up and down keys)
INPUT: Display input power voltage
WELD WAY: Manual / Auto (Adjust via the "square label" button.)
4: Welding
Keep the welding pin clean. If the welding pin is polished into a round head, the welding effect can be improved. There are manual and automatic methods.
Specification:
Material: Metal
Input line length: app.20cm/7.87in
Length of welding pen: app.30cm/11.81in
Color: Red+Blue+Black
Battery: 18650 lithium battery(not included)
Quantity: 1Set
Note:
The controller comes with a 20cm long 10AWG input cable. One end has been crimped with a U-shaped terminal and the other has not been processed. Connect the crimped U-shaped terminal to the control power input terminal, and the other end is processed according to its own power supply.
There is an ignition switch underneath the control board. After pressing, wait 3 seconds. After the bell rings, the LCD screen lights up and the boot is complete. Press the power switch again to close it.
Please allow 1-2cm size errors due to manual measurement.
Item color displayed in photos may be showing slightly different on your computer monitor since monitors are not calibrated same.
Package Included:
1 x Controller
2 x Welding Pen
2Pcs x Power Input Line (Red and Blue)
1 Pair x U-shaped cold-pressed terminal (used to connect to input power)
1 x Black Plug (When you choose manual mode, It need an external trigger switch to connector black plug.)
TLDR: Hold welding electrodes at 45degree angle for strong welds and for 0.15mm nickle 35-40 welding energy
Received it In a normal time frame, in like a month, not too bad. In the package there is the unit itself and all the components you need for it to work. They include a little barrel jack that you can use to connect a pedal switch, but you don't have to have it. They Also include some extra mosfet, in the case of you burning them out. They might come in handy down the road.
The welder works off of a 12v power source. I used a 12 v car battery with 460A of power, but you could probably go with anything that can do above 180-200A.one thing that is kind of annoying is that the included leads for connecting to the battery are short, buuut you can't really complain for 18 eur and also they would be perfect if u used a lipo.
For my first welds I used 0.15 pure nickle strip but no matter how high I set the welding energy it didn't want to stick to the battery. BUT after a little bit of trial and error I figured out that you have to hold the welding electrodes at an about 45degree angle and not straight up. After that discovery pretty much all the welds held strong. I have used it to make this little battery on the picture and for it 35-40 welding energy works the best.
OH and I use the auto mode on the welder, witch means if I connect the electrodes to the nickel, some beeps sound and it welds. Haven't tried the pedal but in my opinion this way works pretty well.